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How to analyze the cause when the cutting fluid produces a lot of bubbles?

       金刚石刀具厂家介绍在使用切削液时,有时切削液表面会产生大量泡沫。影响到加工的质量和精度。泡沫的产生会影响令冷却润滑液失效,并且会导致油槽容积的浪费。甚至严重的后果,冷却液会导致造成加工机床、刀具和工件损坏,影响到加工的质量和精度。
一.金刚石刀具厂家介绍切削液泡沫产生的原因:
       1.水质偏软,度软化的水和含碱的水会增加乳化液的泡沫;
       2.流体循环泵密封不严也会增大液体的泡沫;
       3.切削液的流速太快,气泡没有时间溢出,越积越多,导致大量泡沫产生;
       4.切削液液槽容积过小,导致切削液静置时间不足;
       5.系统设计不合理,尤其是回流管和液槽的布局不合理;
       6.水槽设计中直角太多,或切削液的喷嘴角度太直;
       7.偶发性泡沫问题,常常由于外界影响所致,如切削液受到清洗剂污染,渗入杂质等。
二.金刚石刀具厂家,介绍处理切削液泡沫的解决办法
       1.在集中冷却系统中,管路分级串联,离冷却箱近的管路压力应低一些;
       2.保证切削液的液面不要太低,及时检查液面高度,及时添加切削液;
       3.控制切削液流速不要太快;
       4.在设计水槽时,应注意水槽直角不要太多;
       5.在使用切削液时应注意切削液喷嘴角度不要太直。
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